David Cullinane and his family decided to install a 20 unit
Dairymaster Swiftflo Swingover Milking system on their farm in
Rearour, Ballinahassig in County Cork. The building is an existing
building and was done by the Cullinane's. The main reason for
investing in a new parlour was to speed up the milking process, in
the old plant it took over 2 hours to milk their 90 cows whereas
now it takes approx 50 mins to milk the same number of cows. The
plant was installed in June 2008 and already the Cullinane family
are seeing major improvements because of the investment.
David farms with his father Noel and the herd are made up of
Holstein Friesian cows with the name of the herd "Rear Hill
Holstein Friesian". The Cullinane family farm on approx 160 acres
of land. The dairy business was established a number of generations
ago by the family. The herd is milked twice a day at 7am and again
at 5.30pm with one person managing milking and then both David and
his father Noel managing the farm.
The Cullinane's reasons for choosing Dairymaster for the plant
were as per David "Dairymaster are the best - the performance of
the equipment is fantastic and Dairymaster have the best pulsation
system". The Dairymaster milking system allows high B phase milking
vacuum and low D phase rest vacuum. The milking system has been
designed based on scientific data in order to give better milk
yield performance. With the Dairymaster system, teat end vacuum
profile is more natural as it closely mimics the way a calf
suckles. The Dairymaster milking system has the lowest levels of
liner slips, gives shortest milking time and promotes good teat end
condition.
On the plant David & Noel decided to go for Milk Meters as
they find them to be a big advantage over jars in that they are
neat & tidy and are extremely accurate. They went with
Automatic Cluster Removers, they are very happy having gone with
the ACR's as he comments "it's like having a second person milking,
they are also very accurate - you can leave the parlour happy in
the knowledge that none of the cows have been under or over milked.
The ACR's are also very consistent and you don't have to worry if
there is a replacement milker brought in - the cows will still be
milked the same way". He also decided on a diversion line,
the reasoning for this was to eliminate the need to be hauling
around buckets of milk.
Dairymaster automatic feeders are "very easy to use, they are also
extremely accurate and you can control the amount of feed for each
cow". The Cullinane's also have Dairymaster Automatic Scrapers
installed on their farm with over 7 years and they find them very
good.
The Dairymaster Jetstream was installed on the parlour - the
Jetstream is a very efficient method of washing milk lines. The
Jetstream accumulates a quantity of water and discharges a bullet
of water at speeds of up to 12 m/s into the milk line. This
high-speed jet cleans out the milk lines in a highly efficient
manner with the least quantity of wash water. After milking
purified air is pushed through the system, completely emptying the
delivery line, from the milk pump right through to the milk
tank.
Food quality air purge is a device that helps reduce the amount of
milk left in lines at the end of milking, when used in conjunction
with the AutoWasher it may also reduce the amount of residual water
in the system between wash cycles. There could be as much as 20-25
litres of milk in the line depending on the distance between the
receiver and the tank. Any water in the line before milking is
cleared out in the same way.
The Culinane family also went with the Dairymaster AutoWasher,
which David comments is great in that "I can go away feeding calves
and come back and the parlour is clean" the Dairymaster AutoWasher
ensures that consistent plant cleaning can be achieved day after
day. The AutoWasher takes over the work of washing the milking
plant, which can typically reduce labour by up to an hour per day.
When an automatic washer is installed it functions as a complete
control console for the milking machine. It has the ability to
start and stop the milking plant as required. The AutoWasher fully
integrates and controls the parlour washing cycle. It communicates
with equipment in the parlour including milk meters and ACR's to
ensure the best cleaning sequence. An optional water recovery unit
may be fitted which allows recycling some wash water for other
operations on the farm.
The AutoWasher allows for different wash cycles to be selected at
the push of a button. Wash sequences are fully programmable and can
be easily user adjusted. A pre-milking rinse can be programmed to
commence automatically. With an operator's time becoming more
valuable every day, the time saving can be extremely beneficial and
optimisation of chemical usage and water utilisation have obvious
financial advantages.
The average herd yield is 7,400 litres which gives the Cullinane's
a total annual output of 614,000 litres of milk. This David can see
increasing through additional cows however like many farmers in
Ireland land is the limiting factor. The diet of cows on the farm
is made up of grass, silage & top up amounts of ration fed in
the parlour.
Dairygold Co-op is supplied with the milk and it is collected
every 2nd day. The herd is spring calving and they sell the bull
calves and keep the replacement heifer calves.
When dealing with Dairymaster David comments that from day one, he
found "Dairymaster were very easy to deal with, there was no
hassle, we got a lot of help with the plans for the parlour which
was complicated and they tailor made a solution to cater for what
our needs were. On top of that if there ever is a problem the
service is fantastic - there is always someone at the end of a
phone at any hour".



























